Precision-Made Simple Panelized Solution That Reduced Risk and Saved Time

Overview

Radius Track engineered and fabricated a fully panelized cold-formed steel framing system for the library's signature feature soffit. The freeform design spans multiple rooms with stepped curves and integrated lighting. This included: 

• Prefabricated 10' cartridge panels, wire hung for a simple field installation
• Precise, clean lines meeting the designer's specifications
• Engineered solution to satisfy ambitious schedule requirements

Problem & Approach

The original plans called for field fabrication using curved Parts and traditional soffit framing methods. However, the designs required impossibly thin light coves, concealed hangers, and minimal structural depth. The installation window (timeframe?) was also compressed, leaving little time for field framing or finishing.

Radius Track collaborated with the contractor (CCC) during preconstruction to develop a prefabricated cartridge system. Each panel spanned 15 to 18 feet and incorporated the soffit's weaving multilevel curvature. Using detailed 3D fabrication models, the team integrated pre-cut curved plywood to support the delicate light coves while maintaining structural integrity.

Delegated engineering coordinated directly with the fabrication model. This enabled large hanger spacing using Gripple wire supports and flexible field placement without compromising geometry or performance. The prefabricated cartridges arrived ready for rapid installation, reducing field layout and eliminating rework.

“We were looking at stick-building the soffit on the ground and lifting it into place, it would have been difficult… instead, CCC hired Radius Track, a decision that saved time and reduced labor.” – Cory Malburg, CCC

Solution & Results

Radius Track received the approved surface model from the architect and collaborated with the contractor to develop, engineer, and fabricate a fully panelized solution. The system was designed for simple installation by two carpenters using pre-installed hanger locations.

The delivery included 38 panels composed of 114 assemblies, along with hanger locations, 3D layout points, and a straightforward installation guide. Key technical achievements included:

• Minimized framing requirements to reduce panel weight and simplify handling
• Fabricated precision panels using AR technology and pre-fit for all QAQC quality control and assurance.
• Enabled rapid field installation through prefabricated cartridge system
• Provided engineered flexibility for hanger placement without compromising geometry

The panelized approach transformed a high-risk, labor-intensive soffit into a coordinated installation plan. CCC maintained confidence in both design accuracy and timeline delivery throughout the compressed schedule.

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Team

Contractor: Commercial Contracting Corporation (CCC)

Architect: MCD Architects

CFS Engineer McClure Engineering

Awards

2025 AWCI Quality in Construction Award - Drywall

The Redford Township District Library has recently been named a finalist for the CAM Project Achievement Awards, which recognizes outstanding project delivery and innovation in construction and community infrastructure. This makes it the only public library in the finalist group for 2025, highlighting its significant recent renovations and service upgrades